PCB Assembly

Complete PCB assembly solutions, ensuring precision, traceability, and high reliability for even the most complex electronic designs.

Surface Mount Technology (SMT)

Capability of complex electronic design, using the surface mount technology to place anything from 01005 to FBGA.
The Mycronic 3D SPI paste printer guarantees precise and high-quality solder paste application on PCB surfaces.
The ERSA Pick & Place "Versaprint 2 Ultra", along with an inline serial QR label marking ensures proper assembling and full traceability.

Through-Hole Technology (THT)

Precision through-hole soldering using selective soldering machine with adjustable nozzles.
Manual soldering compliant with IPC standards when necessary.

Full Testing & Programming

Electrical and functional testing based on customer requirements
Programming solutions

Dipping & Spray Coating

Dip coating for complete surface protection
Manual selective coating controlled with UV inspection for critical areas

Production Quality Control

For the control of production and quality – we use:

2-pin component measurement control for the first batch – performed using an in-line integrated component measurement system to ensure accuracy and quality from the start.
3D Automatic Optical inspection (AOI) - A high-speed, non-contact 3D inspection process that uses cameras and image processing software to detect defects and ensure component placement accuracy during PCB assembly.
Visual inspection – using Mantis microscope
Electrical test inspection – according to customer requirements - using customer specified test equipment.

Engineering Support

During evaluation, our team prepares a feasibility statement outlining production possibilities, required changes, and investments.
After production, the Production and Quality Managers create a First Article Inspection (FAI) report detailing each production step and recommending improvements for efficiency.

Wire & Cable Harness

Production of high-quality wire harnesses tailored to customer specifications. Our expertise spans a wide range of materials and connector types, providing solutions for the aerospace, military, and industrial electronics sectors.

Design & planning

A detailed evaluation and feasibility study is conducted beforehand to ensure your design is fully manufacturable without delays or errors.

Compatibility check with equipment and processes.
Risk analysis to eliminate failure points.
Layout planning and optimization.
Cost and lead time estimation.

This phase helps us guarantee that the project launches efficiently and reliably.

Wire processing

Wide range of cable types and sizes.

Supported cable types:

Single-core, coaxial, twisted pair, ribbon, multi-core bundles.
Cross-section range: AWG32 to AWG4.

Automated and manual processing:

Crimping, bending, labeling.
Connector options: D-Sub, SMA, UHF, Audio, JST, Molex, custom.
Cutting, stripping, tinning.

Inspection & testing

An essential part of manufacturing process is testing. We ensure compliance with industry and customer-specific standards.

Testing capabilities:

Functional Testing - Verifies continuity, open/short circuits, miswires, and terminations
Visual & Mechanical Inspection - Labeling, routing, solder joints, crimp strength, insulation. Pull testing, vibration testing on request.
Resistance & Impendance Testing - Ensures signal integrity and connector quality

Quality control

Our production includes multiple inline quality control stages to catch issues before they become problems.

Real-time inspection during:

Crimping.
Soldering.
Connector assembly.
Labeling.

Final inspection & documentation

At the final stage, every harness is reviewed by trained quality inspectors according to internal procedures.

Full dimensional and visual inspection.
Labeling.
Completion according to production flowchart.
Inspection reports.
Certificate of Conformity (CoC).
Compliance with RoHS/REACH.

Traceability & improvements

Non-conformance reports (NCR) are tracked
Periodic audits to verify process health and quality consistency
Root Cause Analysis (RCA) applied when needed
Harnesses can be assigned unique serial numbers for tracking across their lifecycle

This system gives our customers full transparency, traceability.

Mechanical Parts Manufacturing

Mechanical part engineering and manufacturing services tailored to support complex electronic assemblies

Engineering & design integration

Experienced engineering team works collaboratively with clients to design and integrate PCBAs and wire harnesses seamlessly into their final product assemblies.

Supported services - From early concept through production, ensuring full alignment with mechanical, and electrical requirements.
Understand specific performance and dimensional requirements.
Ensure compliance with application-specific standards (IP rating, EMC shielding, etc.).

Precision mechanical manufacturing

In-house CNC machining of aluminum, steel, and engineered plastics for enclosures and Jigs using a 4Axis CNC machine or Outsourcing the service using a 6 Axis CNC machines.
Fabrication of custom housings and mechanical supports for electronic assemblies.

System-level assembly

Final product assembly services including mounting, fastening, and enclosure sealing.
Integration of mechanical parts with electrical components to deliver turnkey subassemblies or finished products.
Conformance to tight tolerances and high-reliability assembly practices.

Additional Services

To help our customers deliver more competitive, compliant, and cost-effective products, we offer a comprehensive suite of value-added services beyond manufacturing.

Quality Management System (QMS) Integration

A robust Quality Management System is the foundation of an efficient and consistent internal operation.
It ensures that both staff and management follow standardized procedures, leading to reliable results and continuous improvement.

Implementation of tailored QMS frameworks:

Enhance operational efficiency and reduce variability
Promote process discipline across all departments
Foster a culture of accountability and quality awareness

A close collaboration with your organization:

Align QMS structures with ISO 9001
Establish clear documented procedures, workflows, and KPIs
Train your teams for smooth adoption and long-term sustainability

This integration ensures that your internal environment operates smoothly, proficiently, and in full compliance with industry best practices.

Supply Chain Management

Strategic sourcing and procurement of materials and components to ensure continuity and cost efficiency.
Supplier qualification and oversight, including quality monitoring and risk mitigation.
Lean inventory strategies such as Kanban and Just-In-Time (JIT) fulfillment.

Logistics & Fulfillment Solutions

Full-service logistics support including:

Kitting and consolidated shipments
Custom packaging and labeling
Local and international shipping coordination

Option for vendor-managed inventory (VMI) or consignment services.

Automotive Compliance & Documentation

IMDS (International Material Data System) submission and support to meet environmental compliance for automotive products.

PPAP (Production Part Approval Process) documentation packages including:

Process Flow Diagrams.
Control Plans.
PFMEAs.
Dimensional & Material Reports.
Initial Sample Inspection Reports (ISIR).

Simulated Conditions

Temperature Humidity chamber

Model: YWER-20000-60-1P
Temperature range: -60°C~+120°C
Humidity range 20%~98%RH

Dust chamber:

Model: YSDT-5000
Dust usage: 2~4KG/m3
Dust precipitation method: free powder spraying dust